Save maintenance and component costs by eliminating moisture in electrical cabinets Moisture in electrical cabinets, control panels and motor chambers can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is especially critical in food processing industries, since moisture can lead to mold or bacterial growth and make regulatory concerns.
Save maintenance and component expenses by reducing moisture in electrical cabinets
Moisture in Low Humidity Control Cabinets, control panels and motor compartments can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is particularly critical in food processing industries, since moisture can lead to mold or bacterial growth and make regulatory concerns. Purging the compartment with air dried by way of a system employing a filter and membrane provides a reliable solution with considerably lower initial and operating costs. The system can be utilized over a 24/7 basis even during washdown procedures (when drying is most needed).
Removing water vapor from air by way of a filter along with a membrane
Water, compressor oils and particulate matter can be taken from compressed air (input temperature range =40-120oF and the input pressure range = 60-150 psig) utilizing a coalescing filter along with a hollow membrane module. The coalescing filter removes water droplets, oil and particulate materials having an efficiency of 99.99% at .01 µm and also the hollow membrane fibers remove water vapor to supply dry air having a dew point of -7oF from saturated inlet air of 100oF and 100 psig.
Using a cabinet dryer avoids downtime
Cabinet dryers have no moving parts and require minimum maintenance; periodic replacement of a filter can be practiced during routine system shutdowns. For instance, a meat processing plant within the Midwest that used a heater to help keep a control panel dry found which it was replacing the keypad every 3 weeks. After it replaced the heater using a cabinet dryer, it was easy to operate for 6 months or even more at the same time with no failures, replacing the filter over a routine maintenance basis.
A comparable cabinet drying system was set up on metallic detection system at Dan’s Prize, a division of Dry Cabinets For PCB Storage. Before the dryer was employed, it had been necessary to stop production 3 times every week to get rid of moisture through the detector. According to Tom Breslin, Manager of Plant Engineering, “once we installed our dryer system, the issue went away. The dryer has been doing location for in regards to a year, without maintenance issues.”
Dried compressed air reduces operating costs
The operating expense of a filter/membrane based system is considerably lower than that of alternative systems. As an example, Lee Clarkson, production engineer at Ross Industries in Midland VA, a manufacturer of meat tenderizers, food packaging equipment, and food processing systems, reports “essentially no operating costs for that membrane dryer when the system is installed, with the exception of annual cartridge replacement. In the case of the meat processing plant discussed above, a saving of approximately $25,000/year was extracted from eliminating the requirement to replace the control panel and from down time through the replacement time.”
The Moisture Control Cabinets offers an effective, reliable and inexpensive approach to the situation of mold or premature component failure as a result of moisture. The device will not require electricity, has no moving parts and xakleh be utilized on a 24/7 basis, even during washdown procedures. The mixture of any coalescing filter along with a membrane filter provides air with a dew point of -7oF along with a relative humidity of 10% or less, ensuring that cabinets will likely be kept bone dry.